Even though
it is the oldest type of automotive suspension, leaf
springs continue to be a popular suspension choice among racers.
Though simple in appearance, a
leaf spring suspension involves many intricacies understood by
few racers. The following information should help you to better understand
and consequently, better tune a leaf
spring suspension. The information applies only to unsymmetrical
leaf
springs with shackles
mounted above the leafs (typical of most race cars), unless noted
differently.
When a leaf
spring is checked for rate, its ends are first attached to rollers.
A leaf
spring produces fairly consistent rates when checked in this
manner. However, a leaf
spring can produce an installed rate stiffer or softer than
the checking mechanism readings. It is important to understand the
installation factors that affect a leaf
spring's rate.
For instance, the axle mount deadens part of the leaf and an increase
in spring rate results. The increase is proportional to the amount
of spring that is deadened by the mount. You can expect an increase
in spring rate after replacing "factory type" rubber lined axle mounts
(which deaden relatively little of the leaf) with solid axle mounts
and lower plates.
Any lengthwise twisting of a leaf
spring will also cause an increase in spring rate. The increase
is proportional to the degree of the twist. The twist results from
stagger, wedge, bent axle tubes, misaligned chassis mounts, etc.
that cause the axle mount and spring to be at an angle to each other
from a rear view.( see illus. 1) The leaf twists whenever it is
tightened flat to the unparallel axle
mount.
Illustration 1.
You can eliminate any static leaf
spring twist by shimming or angle milling the
axle mount or
lowering block, or by angling the leaf and shackle
frame mounts. However, twist will still develop as soon as the chassis
begins to roll!
Leaf twist is more pronounced with solid type leaf eye
bushings than with the more pliable rubber
bushings. Practically all potential for twisting a leaf
spring is eliminated by using an AFCO
front eye pivot instead of a bushing.
Your leaf will become softer as twist in the leaf is reduced.
At the least, you should eliminate any static twist present in your
leaf
springs whenever your chassis is at ride height. Otherwise,
you may unknowingly change rear spring rate whenever you replace
or adjust rear suspension components.
A static tension in the leafs is present whenever the leafs and
axle mounts are not parallel from a side view(see illus. 2). Any
static tension will cause an increase in spring rate. You can check
for this tension by placing jack stands under both leaf
springs directly below the axle and then unbolting one side
of the axle from its leaf (use this same procedure on both leafs
to check for lengthwise twist). The axle
mount should seat evenly to the leaf as viewed from the side.
If necessary, reposition the axle clamp on the axle tube to eliminate
any twist. AFCO
clamp-on axle brackets will facilitate corrections.
Illustration 2.
SHACKLES
The angle of the shackle can stiffen or soften a spring's normal rate. You can determine the effective angle of a shackle by drawing a line through the middle of both spring eyes and a line through the shackle pivots. Then measure the angle formed by the two lines (measure ahead of the shackle - see illus. 3). You can increase the effective rate of a leaf spring by decreasing the shackle angle. An increase in shackle angle will produce a decrease in the effective leaf spring rate of a leaf spring.
Illustration 3.
A good starting point for shackle
angle is 90 degrees. In this position the shackle
has no effect on spring rate. Keep in mind that the shackle
angle changes (and consequently the spring's effective rate changes)
whenever the suspension moves. Also, the shackle's
angle will change whenever you change the chassis' ride height,
the arch of the leaf, the load on the leaf, or the length of the
shackle.
Since the shackle
direction changes when the leaf is deflected past a flat condition,
you should avoid deflecting the right rear leaf to an extremely
negative arch condition. This could cause a very large shackle
angle at high loads and consequently a very soft spring rate. Excessive
body roll and poor handling could result. You can correct this problem
by decreasing the shackle
angle, increasing the arch, of the spring by increasing the rate
of the right rear leaf
spring.
Shackle
length is another factor affecting the rate of a leaf
spring. A short shackle
will change its angle (and the effective rate of the leaf
spring) quicker than a long shackle
upon deflection of the leaf. There is a second shackle
effect on the stiffness of the rear suspension that counteracts
and sometimes exceeds the shackle�s
effect on spring rate. This second effect occurs whenever the shackle
swings in its arc and moves the rear spring eye vertically.(see
illus. 4)
Illustration 4.
The vertical movement of the rear spring eye causes a jacking
effect. If the shackle
movement forces the rear spring eye downward, the leaf will deflect
and exert an upward force on the chassis that will add stiffness
to the rear suspension. Conversely, the shackle
will reduce suspension stiffness if t causes the rear spring eye
to move upward during suspension travel.
The stiffening effect occurs during suspension deflection whenever
the rear spring eye is ahead of the upper shackle
pivot and the shackle
is moving rearward (see illus. 4, example B). In this position,
however, the shackle
also produces a softening effect by reducing the effective rate
of the leaf
spring (due to the large shackle
angle). The overall effect to the stiffness of the rear suspension
is determined by the greater of the two shackle
effects. Under opposite conditions, you can expect a reversal to
the above effects. If the rear spring eye is located behind the
shackle
pivot (illus. 4 example A) the shackle
effect will tend to reduce suspension stiffness whenever the shackle
moves rearward. However, the small shackle
angle will tend to stiffen the spring's rate. The overall effect
to the suspension's stiffness is determined by the more dominant
of the two shackle
effects. Keep in mind that the movement of the rear spring eye (from
its static position) is mostly forward under racing conditions.
If a leaf goes into negative arch the travel direction of the
shackle
changes and the shackle
effects change. Handling is not consistent under these conditions.
The second effect of the shackle
can be enhanced by increasing the length of the shackle.
Generally, the second shackle
effect (jacking)is dominant.
SLIDERS
The AFCO leaf spring sliders (SEE PHOTO) can eliminate the up and down movement of the rear spring eye caused by shackles
moving through their arcs during suspension travel. Consequently, the
rear suspension's loading points displace less during suspension
movement. Sliders, depending on their installed angle, generally reduce the shackle effect� and provide more consistent spring rates than shackles. There is no shackle effect to the rate of the spring when the slider
is mounted to point directly at the front spring eye center(this is the
preferred mounting position). Since sliders are usually more rigid than
shackles,
they have less tendency to bind laterally during cornering. In general,
sliders improve the handling consistency and predictability of leaf spring equipped race cars.
ROLL CENTER HEIGHT
The
rear roll center is the point around which the back of the chassis
rolls. Generally, raising the rear roll center tends to loosen
handling. A lowered rear roll center tends to tighten handling. The
lateral location of the rear roll center is difficult to determine and
not necessary to this article. However, you should know how the height
of the roll center is affected by the mounting position of the leafs.
(see illus. 5)
Illustration 5.

ARCH
The free arch of a leaf spring
is correctly measured by drawing a line (datum line�) through each leaf
eye center and then measuring (perpendicular) from the datum line to
the spring surface at the centering pin. The spring should be lying on
its side in the free state whenever it is measured. When experimenting
with different arches you can expect the following effects on handling.
A. More Arch: |
• |
Raises chassis |
• |
Raises roll center (causes less chassis roll and less rear
side bite) |
• |
Increases wedge when arch is increased on LR only (makes chassis
tighter off corner) |
• |
Changes roll steer (may help car to turn) |
• |
Increases shackle
angle (may cause a |
|
change in spring rate“see shackle
section) |
• |
Decreases lateral stiffness of the rear suspension (may improve
side bite but could make the chassis feel loose) |
B. You can expect handling changes opposite to the above when using
leafs with less arch.
LEAF MOUNTING ANGLES
The geometry of a leaf spring
suspension appears to provide the best overall handling whenever the
front leaf eye is mounted below the rear eye. If you lower the front
eye of the leaf 1" or more and readjust the chassis back to its
original ride height, you can expect the following:
1. More "tight" roll steer (may tighten handling) 2. Increased rear
suspension stiffness 3. Lowered roll center(increases body roll and
rear side bite-handling tightens) 4. Less body/tire separation during
acceleration and deceleration (may tighten initial corner entry handling
and may reduce initial forward bite)
You can expect results opposite to the above when you raise the
front eye of the leaf and adjust the chassis back to its original
ride height. Mounting the leafs so that the front eyes are slightly
inboard of the rear eyes will cause the leafs to have more lateral
stiffness. This can make the chassis feel tighter and may help prevent
the rear suspension from binding due to excessive lateral deflection
of the leaf. However, if the leafs are offset too much, the suspension
becomes too stiff laterally and rear side bite is lost. Whenever
the body slides� over the rear end during cornering, the splayed
leafs can cause rear steer that will help the car to turn. Also,
if the right front spring eye is mounted more inboard than the left
eye (measured from the corresponding tires), the right rear tire
will tend to be loaded less than the left rear tire during acceleration.
As a result, the chassis will tend to be tighter off the corner.
Corner exit handling tends to be loose under opposite conditions
Generally, moving the front spring eye 1 1/2" laterally will produce
a noticeable effect to corner exit handling.
LOWERING BLOCKS
Lowering blocks are generally used to change the ride height of the chassis. Lowering blocks
can also be used to adjust wedge when multi-leafs are used. The
addition of lowering blocks can cause less tight� roll steer which will
help the chassis to turn. If lowering blocks drop either or both spring
eye positions relative to the axle then the rear roll center height
will be lowered and chassis roll, along with rear side bite, will
increase.
Too much lowering block* can cause the forward thrust of the rear
axle to prevent the leafs (or torque arm) from wrapping up and absorbing
engine torque. Consequently, forward bite is diminished. A symptom
of this problem shows up on torque arm equipped cars as very little
5th coil/shock movement.
*The distance between the bottom of the axle tube and the top of the
leaf should not exceed 4 1/2". What to look for in a quality leaf
spring: 1. Smooth, continuous and consistent arch 2. No lengthwise
twist 3. High strength steel 4. Heat treated 5. Tension side of leaf
shot-peened for increased durability (produces a satin smooth finish)
6. Rubbing blocks between secondary leafs 7. Secondary leafs taper
cut at ends. 8. Proper eye alignment (front and rear eyes should be
parallel in all directions).
Remember, the many factors of a leaf
spring suspension are interrelated and a change to one aspect
of the suspension usually affects others. Consequently, the handling
results are not always as predicted! Hopefully this text will provide
you with the understanding necessary to correctly analyze handling
and adjust your leaf
spring suspension correctly.
|