ScottB's 383W

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Last Updated: 16 Jul 2003

Author: Dave Williams; dlwilliams=aristotle=net

Some assembly photos of Scott Bronson's 383 Windsor. Most of them came out sort of glary; what the heck, I'm not a photographer.



Cut and uncut pistons. They are Diamond Racing forged, domed Chevy pistons with the domes hand-profiled for Ford combustion chambers. They were PolyDyn coated when they arrived. Scott got them used at a very good price, but the domes had to go to keep the 383 out of Diesel territory.




Milling one of pistons. I'm also reducing the pin height slightly to keep them from sticking out the top of the block. Getting compression is *not* a problem with a stroker! Note lightweight wristpin visible in upper left corner. The pins were somewhat worn. We had two options; either replace them or try coating them. Scott was amenable to being a guinea pig, so after extensive discussion with the owner of Tech Line the pins were prepped, coated, and polished down to the correct size. Tech Line says they used to do that for the Nissan factory IMSA cars.



Chevy 6.2" Eagle rods have just been narrowed for the Ford journals. Scott got them along with the pistons. Next step is to resize the big ends. I'm doing several sets of Chrysler rods for 375 Windsors at the same time. The lathe is a 16" South Bend, made somewhere around a hundred years ago. I'd just acquired it a few days before this photo was taken.



Checking ring gaps. Expensive Speed-Pro file-fit rings take a lot of grinding before they fit. I clamp my Dremel tool in one of the bench vises and use the side of a fiber cut-off wheel. Spiffy PVC plastic ring tool pushes ring down straight in bore; double sided for 4.00 and 4.125" bore sizes.



First piston/rod assembly goes in. Deck height is zero.



All pistons in. They've been recoated with Tech Line CBC2 ceramic thermal barrier on top and TLML antifriction moly on the sides. Note the very smooth cylinder wall finish.



Shot from above with the heads in place. Nice color scheme eh?



Installing the cam. I'm using a 24" round aluminum bar with a 3/8-16 stud in one end. No leverage problems here!



This is a couple of weeks later; it took time to special order the pushrods. It wound up with half a set one length, half a set the other. The combination of Wedgies and different rocker ratios on the intake and exhaust made the required pushrod length dramatically different. The "twisted" trait of the Twisted Wedge heads is very visible in this shot.



Degreeing in the cam. I wound up having to make a steel plate to bolt to the valve cover rail to degree the cam in. One more tool for the arsenal...

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383 Ford Stroker

completed 02/19/99 for Scott Bronson, Santa Clara, California

351W Ford stroked to 3.70", .060 overbore  (383 CID)

Competition Cams 222/[email protected], .496/.496 hydraulic cam

TFS Twisted Wedge heads


Compression:
          785cc   swept volume    (bore/stroke 4.060/3.70)

         61  cc   nominal chamber volume
          2.1cc   -.010 assembled height
          7.3cc   .035 gasket
          5  cc   valve trough (estimated)
        --------
         75.4cc   total clearance volume

         785 / 75.4 = 10.4:1 CR


COMPONENTS ---------------------------------------------------------------

crankshaft:
        early style 351W casting
        stroked to 3.700
        mains 351W -.020
        rods Chrysler 360 standard (2.123")
        balanced 28oz (drill only)

pistons:
        TRW/Diamond forged for 350 Chevy
        machined to flat top with two valve reliefs, 1.43 pin height
        4.060 diameter
        CBC2 ceramic coated tops
        Polydyn moly coated underside
        TLML coated sides
        TLML coated pins

rings:
        standard small block Chevy. 4.060, file fit, Speed Pro moly top
        side clearance .003 top and second
        ring gaps .011 second, .013 top  (Ford spec .010-.020)  .016 oil
        1/16, 1/16, 3/16"

rods:
        Eagle 6.20" Chevrolet
        narrowed big ends (.835)
        bearings large journal Chevy (2.1") narrowed, TLMB coated
        rod side clearances .010
        resized big ends (minimum size)
        chamfered sides of big ends
        bronze bushed for floating pins

block:
        1971 351W D1 casting
        bored .060
        honed to .045 piston/wall clearance, spec for TRW forging
        honed to #600 finish (ultra smooth)
        2 piece rear main seal (blue silicone around edges)
        new core plugs (blue silicone sealer)
        painted  (Rust-Oleum Sail Blue)
        new cam bearings  (King)
heads:
        TFS Twisted Wedge (customer's heads)

pushrods:
        8.25" exhaust (TFS customs)
        8.20" intake  (Ford Motorsport 351W)

rockers:
        Scorpion 1.6 roller intake  (customer provided)
        Scorpion 1.72 roller exhaust

timing set:
        Rollmaster full roller, 9-way keyway  (customer provided)

cam:
        PART # 35-000-5
        ENGINE FORD 351 WINDSOR

        GRIND NUMBER FW268-4-276-4H112
        SERIAL NO D 7889

        VALVE ADJUSTMENT    HYD     HYD
        GROSS VALVE LIFT    .494    .494
        DURATION AT
          .006   TAPPET LIFT 268     276
        VALVE TIMING       OPEN    CLOSE
        AT .050 INT         1-BTDC  43 ABDC
                EXH        45 BBDC   1 ATDC

        THESE SPECS ARE FOR CAM INSTALLED
        AT 112 INTAKE CENTER LINE

        INTAKE   EXHAUST
        DURATION AT .050    222      226
        LOBE LIFT          .3090    .3090
        LOBE SEPARATION      112

        degreed in at 112 intake centerline

flywheel:
        Motorsport casting, originally 50oz, match balanced to 28oz

===========================================================================

Stewart-Warner Model 2000 Industrial Balancer

balance:

balanced for 28oz damper and flywheel

Eagle rods, narrowed:
 214g pin end
 504g big end

 574g TRW-Diamond .060 forgings, 1.43 pin, lightweight pins tops milled flat

  46g std SBC LJ rod bearing

  44g .020 narrowed rod bearing

   3g  retainers

  50g thin rings, .060 over


 546g    pistons/pins
  50g    rings
   3g    locks
 218g    small end of rod
 ---
 857g

 857/2 = 428g  reciprocating

 501g    big end of rod
+ 44g    rod bearing, narrowed
 ---
 545g    rotating

 428g
+545g
 ---
 973g    bob per cylinder
  x2
 ---
 1946g   per journal

setup RPM 800
balance RPM 650

residual imbalance .04 front, .03 rear
(balance is 1/10 of standard spec; close to the machine's resolution limit)

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